Molded Enclosure for Broadband Over Power Lines (BPL)


  • BroadBand Over Power Lines (BPL) Unique Application Ref: 105508, 105518

    Multiple Custom Solutions
    Custom Rubber Corp.'s relationship with a leading BPL provider and innovator continues with two versions of a node - one for installation with a hot stick, and one for installation when the power is off.

    Custom Rubber Corp. and our customer jointly designed these products that incorporate three primary components: 1) a heat-resistant coaxial cable, 2) a ferrite core to create the magnetic field, and 3) a durable, functional rubber cover that protects the ferrite cores, the connection between the coaxial cable and the ferrite, and holds the whole unit in place, encapsulating the high-voltage power line.

  • Rubber & Conductivity

    The products are designed for use in underground installation and they are the starting point for the data transmission and collection off the power lines. The rubber material is specifically designed to have just the right amount of conductivity to insure the proper transmission of data from the power line to the electronics on the other end of the cable.

    As a result of this project, Custom Rubber Corp. has perfected the ability to completely encapsulate the terminal end of a wire, inside a fully formed rubber part. The brown cable in the foreground of the picture shows a thin black wire that gets wrapped around the ferrite core - Custom Rubber's unique mold holds this wire in place (around one of the ferrite cores) during the molding process to create a water-tight seal around the cable entry point and insure a continuous loop.

    The rubber parts pictured are not in stock or for sale. These are examples of custom-manufactured products that illustrate Custom Rubber Corp.'s capabilities. Contact us with information on your needs.